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  • Hielscher Ultrasonics – Industrial Ultrasonic Devices

    Industrial Ultrasonic Devices

    Hielscher industrial ultrasonic devices are powerful, efficient and reliable. They are built to operate continuously at high load in industrial environments. With up to 16kW per device, Hielscher is the leading ultrasonics supplier for industrial liquid processes.

    Ultrasonic liquid processing at industrial level requires industrial ultrasonic equipment, because the power requirement rises with the volume or flow to be processed. Laboratory devices – although capable of handling up to one ton per day – are not sufficient for production processes. Hielscher is the leading ultrasonics supplier for industrial liquid processing applications, such as, the dispersing & milling of pigments in paints or inks, formulation of high performance coatings with nanomaterials, manufacturing of biodiesel or the pasteurization of food or beverage.

     

    Built For Industrial Application

    Equipment requirements change, when you take processes from the research lab to the production level. Processing volumes rise; processing costs matter; processing quality becomes a key target. Other factors, such as equipment reliability or energy efficiency may become important, too. Hielscher offers a range of ultrasonic processors specifically designed for industrial liquid processing applications.

     

    Outstanding Power And Efficiency

    Ultrasonic output power is a key factor for process scale-up. In order to process larger volumes in a given amount of time, you need to deploy more power. Hielscher is the world’s premier supplier of high-power ultrasonic devices. The power per device ranges from 500 watts to 16 kilowatts. For typical liquid processing applications, four or more units are combined in clusters for enhanced redundancy and capacity adaptability. For example, a cluster of 6xUIP10000 (60kW) may be used for the processing of up to 50 cubic meters of biodiesel per hour.

    High power industrial equipment uses more electricity. Considering rising energy prices, this affects the costs of processing. For this reason, it is important, that the equipment does not lose much energy in the conversion of electricity into mechanical output. Hielscher ultrasonic processors have an outstanding efficiency of >85%. This reduces your electricity costs and gives you more processing performance.

     

    Industrial Grade For Performance And Reliability

    To meet industrial processing requirements takes more than just power. Hielscher industrial ultrasonic devices are built for continuous operation in demanding environments. Every single component of Hielscher industrial ultrasonic processors (UIP series) is designed and tested for long-term performance. In worldwide installations, Hielscher ultrasonic systems face outdoor installation, dusty air, sprayed liquids or rough handling.

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  • Hielscher Ultrasonics – Laboratory Ultrasonic Devices

    Ultrasonic Laboratory Devices

    Hielscher ultrasonic laboratory devices are compact, easy-to-use and extremely versatile. They can be used for the processing of a variety of organic and inorganic materials in a wide range of volumes....

    Ultrasonic Laboratory Devices

    Hielscher ultrasonic laboratory devices are compact, easy-to-use and extremely versatile. They can be used for the processing of a variety of organic and inorganic materials in a wide range of volumes. Typical applications of ultrasonic homogenizers include sample preparation, disintegrating and cell lysis, homogenizing, dispersing and disaggregation, particle size reduction and the acceleration of chemical reactions (sonochemistry). Hielscher offers a wide range of ultrasonic homogenizers to be used for these applications in a wide range of volumes from approx. 50µL to 2000mL. The selection of the ultrasonic processor depends on the sample volume to be sonicated. The table below, lists all laboratory devices and the recommended volume respectively.

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  • Hielscher Ultrasonics – Ultrasonic Wire Cleaning

    Ultrasonic Wire Cleaning

    Manufacturing wire and cable, rods, tapes, tubes and fasteners requires lubrication. Before further processing, such as galvanizing, extrusion or welding, the lubricant residues need to be cleaned off. Hielscher Ultrasonics offers you a unique ultrasonic cleaning process for efficient inline cleaning.

     

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